At Quadrel Labeling Systems, we offer versatile industrial labelers designed to meet the unique needs of your production line. Whether you’re labeling bottles, boxes, or containers of any shape or size, our labelers ensure precision, speed, and flexibility to boost your efficiency.
What is a Versatile Industrial Labeler?
A versatile industrial labeler is a machine designed to apply labels to products of various shapes and sizes. These labelers are highly adaptable, making them suitable for a wide range of industries, from food and beverages to pharmaceuticals and cosmetics. With the ability to switch between different product types, versatile industrial labelers ensure accurate and consistent labeling every time, no matter the product shape or size.
Apply Hang Tabs using precise, high volume tab handling and application techniques.
This system is ideal for custom applications in hazardous or highly corrosive environments, and built completely out of 316 surgical grade stainless steel.
Designed for large-diameter tubes, it labels in a horizontal configuration. May be integrated into other existing product handling equipment.
The high speed labeling system that applies labels to multi-part business forms at speeds up to 200 feet per minute, with pinpoint accuracy.
Designed for use in explosive environments, this intrinsically safe design complies with intrinsically safe Class I / Div II requirements.
System shown is Quadrel’s friction feed labeling system. Designed to print and apply address labels to direct mail pieces from a computer database.
This three panel applicator utilizes rotary actuator to apply labels to the leading edge and sides of rectangular or square products.
By holding the product and rotating it in place allows a wide variety of labeling options from optical spotting to applying long narrow labels.
This inline wraparound system uses “trap and spin” technology, with optical product orientation and a thermal transfer printer.
This custom system uses hugger belt technology to suspend various sized containers in order to apply top and bottom labels simultaneously.
The zero downtime top labeling systems utilizes two applicators with an automatic crossover to provide 24/7 non-stop labeling.
This custom system uses a split belt and is designed to apply labels to the tops and bottoms of various containers simultaneously.
This custom small diameter wrap system can obtain speeds of up to 200 products per minute with pinpoint accuracy.
The Q41 Label Applicator is used as a platform for our EAS Labeling System. There are three Application Modules that allow the EAS tags to be applied on cartons while they are folded in folding machinery. Sensormatic, Checkpoint RF and AM tags can be applied with speeds up to 300 ppm.
How Does a Versatile Industrial Labeler Work?
Versatile industrial labelers operate by using a conveyor system that moves products into the labeling station. Sensors detect the product’s position, and the machine applies the label precisely using mechanical arms and rollers. These machines adjust automatically to handle various product sizes, ensuring the labels are applied accurately and smoothly every time. Because they are designed to handle multiple product configurations, you can quickly switch between product types without sacrificing efficiency.
What Are the Benefits of Using a Versatile Industrial Labeler?
There are several benefits to using a versatile industrial labeler, including:
- Flexibility: These labelers can easily adapt to label products of different shapes and sizes, reducing the need for multiple machines.
- Increased efficiency: Automating your labeling process speeds up production, allowing you to label more products in less time.
- Accuracy: Versatile labelers ensure consistent label placement, reducing waste and ensuring that every product looks professional.
- Cost savings: Instead of purchasing multiple machines for different products, one versatile labeler can handle all your labeling needs, reducing overall equipment costs.
What Factors Affect the Cost of a Versatile Industrial Labeler?
The cost of a versatile industrial labeler depends on several factors, such as:
- Machine capabilities: More advanced features, such as the ability to handle larger or more complex products, can increase the price.
- Labeling speed: Machines that label products faster often come with a higher price tag.
- Customization: If you need a machine tailored to your specific product or labeling requirements, this can add to the cost.
- Durability: Machines designed for continuous operation in demanding environments may have a higher upfront cost but provide long-term value.
What Are the Different Types of Versatile Industrial Labelers?
Quadrel Labeling Systems offers a variety of versatile industrial labelers, including:
- Pressure-sensitive labelers: These machines apply labels using adhesive pressure, making them ideal for a wide range of product shapes and sizes.
- Shrink sleeve labelers: These machines use heat to shrink a sleeve label around a product, providing full 360-degree coverage.
- Hot melt labelers: These machines use hot glue to quickly apply labels, perfect for high-speed production lines.
- Cold glue labelers: These machines use room-temperature glue, offering a cost-effective option for industries requiring precise labeling.
How Do I Choose the Right Versatile Industrial Labeler for My Needs?
When choosing the right versatile industrial labeler for your business, consider the following:
- Product variety: Make sure the labeler can handle the different product sizes and shapes in your production line.
- Label type: Select a machine that accommodates the type of labels you need, such as pressure-sensitive or shrink sleeve labels.
- Production volume: Choose a machine that meets your current production capacity while allowing room for growth.
- Integration capability: Ensure the machine integrates seamlessly with your existing production equipment, such as conveyors and filling machines.
How Long Does a Versatile Industrial Labeler Last?
With proper maintenance, a versatile industrial labeler can last 10 to 20 years or longer. Regular upkeep, such as cleaning and replacing worn parts, ensures the machine continues to perform at optimal levels, providing excellent long-term value for your business.
What Is the Labeling Speed of a Versatile Industrial Labeler?
The labeling speed of a versatile industrial labeler depends on the model and your production needs. Some machines can label up to 1,000 products per minute, making them ideal for high-volume production lines where speed is essential. These machines maintain consistent accuracy even at high speeds.
What Is the Labeling Accuracy of a Versatile Industrial Labeler?
Versatile industrial labelers provide exceptional accuracy, with many machines ensuring label placement within 1/32 of an inch. This high level of precision helps maintain a professional appearance and reduces waste from misaligned labels.
Can a Versatile Industrial Labeler Handle Different Product Shapes and Sizes?
Yes, versatile industrial labelers are designed to handle a wide variety of product shapes and sizes. Whether you need to label small bottles, large containers, or irregularly shaped items, these machines adjust to accommodate your specific product requirements, ensuring every label is applied accurately.