Quadrel offers a complete line of label applicators, from simple, economically priced to high speed servo driven label applicators with dispensing speeds over 5,000″ per minute.
Label Applicators
The Q105 and Q110 stepper driven applicators are simple, rugged labelers designed for moderate speeds and 24/7 reliability. Features include PLC control with color touchscreen and built-in on-board electronics. The built-in controls make the Q105 and Q110 are ideal for a wide variety of applications.
The Q120 Stepper Driven applicator is a rugged proven labeler designed for moderately high speeds and reliability in the harshest environments. Additional features include a color touch screen HMI and Allen Bradley PLC control. The modular design makes the Q120 great for a variety of applications.
The Q125 Servo Driven applicator is a technically advanced labeling solution featuring closed loop servo controlled web handling. This feature provides very precise applied accuracy at very high production rates. Additional features include color touch screen HMI and Allen Bradley PLC control.
The Q160 Servo Driven applicator is the ultimate high speed, heavy duty labeling solution offered by Quadrel. Features include a cam operated powered rewind and optional “air box” powered unwind. These innovative features, along with the intelligent servo drive, deliver extremely high speeds and unparalleled accuracy.
This high-speed air-blow or Tamp applicator is capable of speeds up to 300 (air blow) products per minute with +/-1/32” accuracy. It features PLC controls, stepper driven label drive and peel tip sensing. This is the ideal labeling system for demanding applications that require versatile, reliable operation.
Label Applicators
Welcome to Quadrel Labeling Systems! If you’re looking to streamline your labeling process, our Label Applicators are designed to meet your needs. In this guide, we’ll cover everything you need to know about label applicators, including their types, benefits, maintenance, and more.
What Are Label Applicators?
Label Applicators are machines designed to apply labels to products efficiently and accurately. They come in various types, including semi-automatic and automatic models. These machines ensure that labels are applied consistently, which helps in maintaining product quality and compliance with regulations.
Types of Label Applicators
There are several types of label applicators to choose from, depending on your needs:
- Semi-Automatic Label Applicators: These require manual placement of the product, but the machine applies the label automatically. They are ideal for smaller operations where speed is less critical.
- Automatic Label Applicators: These machines handle the entire labeling process from start to finish. They are designed for high-speed production lines and can label large volumes of products with minimal human intervention.
- Print and Apply Label Applicators: These systems combine printing and labeling in one unit. They are perfect for applications where labels need to be customized with variable data such as barcodes or expiration dates.
- Wrap-Around Label Applicators: Ideal for cylindrical or round products, these applicators wrap labels around the product seamlessly and efficiently.
Maintenance Requirements for a Label Applicator
To ensure your Label Applicator operates smoothly, regular maintenance is essential. Here’s what you need to do:
- Clean Regularly: Remove dust and adhesive residue from the machine to prevent jams and ensure accurate labeling.
- Check and Replace Parts: Regularly inspect the rollers, belts, and other components for wear and replace them as needed.
- Calibrate the System: Ensure that the label applicator is correctly calibrated to apply labels at the right position and with the correct alignment.
- Lubricate Moving Parts: Apply lubrication to moving parts to reduce friction and prevent wear.
How Fast Can Label Applicators Apply Labels?
The speed of label applicators varies depending on the type and model. Generally, automatic label applicators can apply labels at speeds ranging from 100 to 600 labels per minute. This high-speed capability makes them suitable for large-scale production environments where efficiency is crucial.
Benefits of Using a Label Applicator
Using a Label Applicator offers several benefits:
- Increased Efficiency: Label applicators speed up the labeling process, allowing you to handle more products in less time.
- Consistent Labeling: These machines ensure that labels are applied consistently, improving product appearance and compliance.
- Reduced Labor Costs: Automating the labeling process reduces the need for manual labor, leading to cost savings.
- Enhanced Accuracy: Label applicators minimize errors associated with manual labeling, ensuring that each product is correctly labeled.
Limitations of Label Applicator Machines
While label applicators offer many advantages, they do have some limitations:
- Initial Investment: The cost of purchasing and installing a label applicator can be high, particularly for advanced models.
- Maintenance Needs: Regular maintenance is required to keep the machine in good working condition.
- Size and Shape Constraints: Some label applicators may not be suitable for irregularly shaped or very small products.
How to Integrate a Label Applicator into Your Production Line
Integrating a Label Applicator into your production line involves several steps:
- Assess Your Needs: Determine the type of applicator that best fits your production requirements and product types.
- Choose the Right Model: Select a model that meets your speed and labeling needs. Consider features such as label size, adhesive type, and speed.
- Install and Test: Install the label applicator in your production line and conduct tests to ensure it operates correctly.
- Train Your Team: Provide training for your team on how to operate and maintain the label applicator.