24-7 High Speed Labeling Machines

The ultimate in technical sophistication in high speed performance from Quadrel. The ProLine is designed for the most demanding 24/7 labeling applications and features all overhead electronics, internationally compliant guarding, Allen-Bradley PLC, (MicroLogix, Compact Logics and Control Logics) Allen-Bradley© Panelview color touchscreen and servo driven label applicators and product handling. All ProLine’s come standard with full Ethernet capabilities.

Front/Back/Wrap Labeling System

ProLine

The ProLine is designed for 24/7 operation and to accommodate a wide variety of flat panel, oval or round containers at speeds in excess of 300ppm. Standard features include all overhead electronics, internationally compliant guarding, Allen-Bradley© PLC, color touchscreen operator interface and servo driven label applicators and product handling.

Front/Back/Wrap Zero Downtime Labeling System

ProLine

This high speed non-stop zero downtime labeling system features four servo driven applicators designed to accommodate a wide variety of flat panel, oval or round containers at speeds in excess of 300ppm. This system features pneumatic slides which re-position the applicators outside of the guarding during roll changes, pulling the applicator away from the conveyor for ease of label change. system features all overhead electronics, internationally compliant guarding, Allen-Bradley© PLC control, touchscreen operator interface.

Beer Can and Bottle Labeling System

ProLine 300ppm / Zero Downtime

This premium quality high speed non-stop zero downtime labeling system is designed for wrap labeling 24/7 operation at speeds in excess of 300ppm. This labeling system features all overhead electronics, internationally compliant guarding, Allen-Bradley© PLC control, touchscreen operator interface.

High Speed Labeling Machines

Welcome to Quadrel Labeling Systems! Our High Speed Labeling Machines are designed to optimize your production line, ensuring efficiency and accuracy. In this comprehensive guide, we will answer your top questions about high speed labeling machines and how they can benefit your business.

What Are High Speed Labeling Machines?

High Speed Labeling Machines are advanced systems that apply labels to products quickly and accurately. These machines are built to handle large volumes of products, making them ideal for industries that require high output and precision.

Types of High Speed Labeling Machines

There are various types of high speed labeling machines to choose from:

• Rotary Labeling Machines: These machines use a rotating mechanism to apply labels to products. They are perfect for high-speed operations and can handle various product shapes and sizes.
• Inline Labeling Machines: Inline machines apply labels as products move along a conveyor. They are versatile and can be easily integrated into existing production lines.
• Wrap-Around Labeling Machines: These machines are designed for cylindrical products, applying labels around the entire product surface efficiently.
• Print and Apply Labeling Machines: These systems print labels on demand and then apply them to products, making them ideal for applications requiring variable data.

Typical Speeds of High Speed Labeling Machines

High Speed Labeling Machines can apply labels at impressive speeds, typically ranging from 100 to over 1000 labels per minute. The exact speed depends on the machine type and the product being labeled. Because of their speed, these machines are essential for high-volume production environments.

Products Handled by High Speed Labeling Machines

High Speed Labeling Machines are versatile and can handle a wide variety of products, including:

• Bottles (glass, plastic, metal)
• Pouches and sachets
• Boxes and cartons
• Jars and cans
• Tubes and vials

Industries Using High Speed Labeling Machines

Many industries rely on high speed labeling machines for their labeling needs, such as:

• Food & Beverage: Labeling bottles, jars, and pouches with nutritional information and branding.
• Pharmaceuticals: Ensuring accurate labeling of medicine bottles, vials, and boxes.
• Cosmetics: Applying labels to tubes, jars, and bottles with product details and branding.
• Consumer Goods: Labeling various products from household cleaners to personal care items.

Benefits of Using High Speed Labeling Machines

Implementing High Speed Labeling Machines in your production line offers numerous benefits:

• Increased Productivity: High speed labeling systems significantly boost production rates, allowing you to handle more products in less time.
• Consistency and Accuracy: These machines ensure that every label is applied precisely, maintaining consistency and quality.
• Cost Savings: By reducing the need for manual labor, high speed labeling machines help lower operational costs.
• Flexibility: These machines can handle various product types and sizes, offering versatility in your production line.

Limitations of High Speed Labeling Machines

While high speed labeling machines offer many advantages, they also have some limitations:

• Initial Cost: The initial investment for high speed labeling machines can be significant.
• Maintenance Requirements: Regular maintenance is necessary to keep the machines running smoothly.
• Space Requirements: These machines may require significant floor space in your production facility.

Integrating a High Speed Labeling Machine into Your Production Line

Integrating a High Speed Labeling system into your production line involves several steps:

• Assess Your Needs: Determine the type of labeling machine that fits your production requirements and product types.
• Select the Right Machine: Choose a machine that meets your speed and labeling needs, considering factors such as label size, adhesive type, and speed.
• Installation: Install the labeling machine in your production line, ensuring it is properly aligned and calibrated.
• Training: Provide training for your team on operating and maintaining the machine.
• Testing: Conduct tests to ensure the machine operates correctly and meets your production standards.