Q44 High Speed Label Applicator

The Q44 High Speed Label Applicator is Quadrel’s new high-speed tamp applicator that is one of the most technically advanced applicators available today.

The Q44 is capable of speeds up to 150 ppm; with higher speed options available.

Simple to set up, operate and maintain, the Q44 was designed with long term reliability and simplicity of maintenance. The Allen-Bradley PLC & color touchscreen operator interface allows this product to fit seamlessly into today’s advanced packaging lines.

The Q44 will provide years of reliable service in the harshest environments.

FEATURES

  • Allen-Bradley PLC and Color Touchscreen operator
    interface
  • Stepping motor controlled label drive
  • Encoder-based speed compensation
    (with optional encoder)
  • Rugged stainless steel & aluminum construction
  • Precision sealed bearings
  • Outboard supported drive yoke for long-term reliability
    and consistent web tracking
  • Dependable performance in harsh environments
  • 12” (305mm) label unwind for less frequent oil changes
  • Optical label detection sensor
  • Adjustable waste rewind clutch
  • Integrated fan-cooled electronics
  • Fatal fault relay interface

SPECIFICATIONS

  • Size: 27” width x 22” length
  • Approximate Net Shipping Weight: 100 lbs.(45kg)
  • Actual Labeling Rate: Dependent upon dispensing
    speed and label feed length (up to 120 ppm)
  • Accuracy: Up to +/-1/32” (1mm)
  • Maximum width = 6 7/8”
  • Minimum width = 1/2”
  • Minimum length = 1/2”
  • Roll Capacity: 12” O.D . available on 3” or 6” I.D . core
    (must specify at time of order)
  • Label Format: Die cut, waste removed (minimum 1/8”
    between labels)
  • Electronic Utilities: 115 VAC
  • Pneumatic Utilities: 80 psi @ 5 cfm clean dry
    compressed air (also available with non pneumatic
    actuators)

Q44 High Speed Label Applicator

The Q44 High Speed Label Applicator by Quadrel Labeling Systems is a fast and accurate solution for high-volume labeling needs. This advanced system is built to deliver precise label placement at high speeds, making it ideal for industries that need efficiency without compromising on quality.

What Are the Benefits of Using the Q44 Label Applicator Compared to Not Using Them?

Using the Q44 High Speed Label Applicator offers several advantages over manual labeling or slower systems. First, it significantly boosts productivity. This machine can label products at very high speeds, which means more products can be labeled in a shorter amount of time. This increase in output leads to higher efficiency on your production line.

Another benefit is accuracy. The Q44 High Speed Label Applicator ensures each label is placed precisely where it needs to be, reducing the chance of errors. This precision leads to a more professional-looking product, which can improve customer satisfaction and brand recognition.

Additionally, the system helps lower labor costs. Because it is fully automated, there is less need for manual labor, and operators can focus on other tasks. Finally, the Q44 High Speed Label Applicator reduces material waste because it minimizes label placement mistakes, which saves money on wasted materials.

What Types of Products Are Suitable for a Q44 Label Applicator?

The Q44 High Speed Label Applicator is versatile and can be used for a wide range of products. It is particularly well-suited for industries where speed and accuracy are critical. Some examples include:

  • Food and Beverage: The Q44 High Speed Label Applicator is perfect for labeling food packages, beverage bottles, and cans. It ensures that labels are applied quickly and consistently, even in high-speed production environments.
  • Pharmaceuticals: In the pharmaceutical industry, accurate labeling is crucial for safety and compliance. The Q44 system ensures that important information such as dosage instructions and expiration dates are clearly displayed on each product.
  • Consumer Goods: This applicator is also suitable for labeling a variety of consumer goods, including personal care products, electronics, and household items.

Whether you are labeling bottles, cans, boxes, or other products, the Q44 High Speed Label Applicator can handle the job efficiently and accurately.

How Does the Q44 Applicator Work?

The Q44 High Speed Label Applicator operates using an automated system that applies labels to products as they pass through a conveyor belt. As the product approaches the labeling station, sensors detect its position, and the applicator places the label in the correct spot.

This system is designed to handle high-speed production lines, meaning it can label hundreds or even thousands of products per hour. The Q44 also uses advanced technology to ensure that each label is applied accurately, even at high speeds. It can work with a variety of label sizes and shapes, making it adaptable to different product types.

What Are the Different Types of Q44 Applicators Available?

Quadrel Labeling Systems offers different configurations of the Q44 High Speed Label Applicator to suit various business needs. The main types include:

  • Standard Q44 Applicator: This version is ideal for businesses that need a reliable, high-speed labeling solution for standard products such as bottles and boxes.
  • Customizable Q44 Applicator: If your products have unique labeling requirements, the customizable version allows you to adjust the system to meet your specific needs.
  • Specialty Q44 Applicator: Some businesses have highly specialized products that require unique labeling solutions. The specialty model is designed to accommodate these types of products.

By offering different models, Quadrel Labeling Systems ensures that businesses of all sizes and industries can find a Q44 High Speed Label Applicator that meets their specific requirements.

How Do I Choose the Right Label Applicator for My Needs?

Choosing the right Q44 High Speed Label Applicator for your business depends on several factors. First, consider the speed of your production line. If you produce a high volume of products each day, a high-speed version may be the best option to keep up with demand.

You should also think about the types of products you label. If you have standard shapes and sizes, the standard Q44 model may be sufficient. However, if you deal with products that have unique shapes or labeling requirements, the customizable or specialty models may be more appropriate.

Additionally, consider your budget. While the high-speed or specialty models may offer more features, they may also come at a higher cost. It’s important to evaluate the return on investment that a Q44 High Speed Label Applicator can provide based on your specific production needs.

How Do I Integrate a High Speed Label Applicator?

Integrating a Q44 High Speed Label Applicator into your production line is simple and efficient. The system is designed to fit seamlessly with most conveyor systems, so it can be easily added at the point where labeling takes place.

Once installed, the Q44 system requires minimal setup and can be adjusted to match the speed of your production line. Because the system is fully automated, it requires little operator oversight, which helps to streamline your workflow. Quadrel Labeling Systems provides technical support during the installation process to ensure that the system integrates smoothly with your existing equipment.

Additionally, training is minimal, and your team will be able to operate the Q44 High Speed Label Applicator with ease. With its fast setup and reliable operation, the Q44 system can quickly become a valuable part of your production process.

Why Choose Quadrel Labeling Systems?

Quadrel Labeling Systems is a trusted leader in the labeling industry. With over 30 years of experience, we specialize in providing high-quality, efficient labeling solutions like the Q44 High Speed Label Applicator. Our systems are known for their reliability, speed, and precision, helping businesses improve their production lines.

We also prioritize customer satisfaction. From helping you choose the right system to providing installation and ongoing support, Quadrel Labeling Systems is dedicated to ensuring that your labeling solution works seamlessly. Contact us today to learn more about how the Q44 High Speed Label Applicator can benefit your business.