At Quadrel Labeling Systems, we offer High-Speed Industrial Labelers that streamline your labeling process with speed and precision. Whether you need to label bottles, containers, or packages, our machines help your production line run smoothly and efficiently.
What is a High-Speed Industrial Labeler?
A High-Speed Industrial Labeler is an automated machine designed to apply labels to products at high speeds with unmatched accuracy. These machines are essential for industries like food, beverages, pharmaceuticals, and manufacturing, where precise and fast labeling is crucial. Because of their efficiency, High-Speed Industrial Labelers can label thousands of items per hour, significantly increasing production capacity.
The ProLine is designed for 24/7 operation and to accommodate a wide variety of flat panel, oval or round containers at speeds in excess of 300ppm. Standard features include all overhead electronics, internationally compliant guarding, Allen-Bradley© PLC, color touchscreen operator interface and servo driven label applicators and product handling.
This high speed non-stop zero downtime labeling system features four servo driven applicators designed to accommodate a wide variety of flat panel, oval or round containers at speeds in excess of 300ppm. This system features pneumatic slides which re-position the applicators outside of the guarding during roll changes, pulling the applicator away from the conveyor for ease of label change. system features all overhead electronics, internationally compliant guarding, Allen-Bradley© PLC control, touchscreen operator interface.
This premium quality high speed non-stop zero downtime labeling system is designed for wrap labeling 24/7 operation at speeds in excess of 300ppm. This labeling system features all overhead electronics, internationally compliant guarding, Allen-Bradley© PLC control, touchscreen operator interface.
The ProLine PET beverage labeling system is designed for the most demanding 24/7 applications and features Allen Bradley PLC control, AB PanelView color touchscreen, internationally compliant guarding and speeds up to 300ppm. This is ideal for high speed juice or water applications.
The ProLine is designed for 24/7 operation and to accommodate a wide variety of flat panel, oval or round containers at speeds in excess of 300ppm.
How Does a High-Speed Industrial Labeler Work?
High-Speed Industrial Labelers work by feeding products through a conveyor system, where labels are applied automatically. Sensors detect the position of each product, ensuring that labels are placed accurately. The machine uses mechanical arms and rollers to apply the labels with perfect precision. Because this process is automated, you minimize human error and ensure consistent labeling throughout the production run.
What Are the Benefits of Using a High-Speed Industrial Labeler?
Using a High-Speed Industrial Labeler brings several benefits to your business, including:
- Increased efficiency: These machines label products at high speeds, allowing you to meet production demands faster.
- Improved accuracy: With precise label placement, you avoid misaligned labels and reduce waste.
- Cost savings: By automating the labeling process, you lower labor costs and improve production speed.
- Consistency: Automated labeling ensures every product receives a perfectly applied label, enhancing brand presentation.
What Factors Affect the Cost of a High-Speed Industrial Labeler?
The cost of a High-Speed Industrial Labeler can vary based on several factors, including:
- Production speed: Faster machines that handle large volumes tend to cost more.
- Labeling precision: Machines with advanced features for greater accuracy may come at a higher price point.
- Customization: Custom labeling needs, such as handling unique shapes or materials, may increase the machine’s cost.
- Durability: Machines built for continuous operation with minimal downtime usually require a higher upfront investment but provide long-term value.
What Are the Different Types of High-Speed Industrial Labelers?
Quadrel Labeling Systems offers a range of High-Speed Industrial Labelers to meet your specific needs, including:
- Pressure-sensitive labelers: These machines use adhesive pressure to apply labels to products of various shapes and sizes.
- Shrink sleeve labelers: These labelers use heat to shrink a sleeve label around the product, providing 360-degree coverage.
How Do I Choose the Right High-Speed Industrial Labeler for My Needs?
When choosing the right High-Speed Industrial Labeler, consider the following:
- Product shape and size: Make sure the labeler can handle the range of product shapes and sizes in your production line.
- Label type: Select a machine that accommodates the type of labels you need, such as pressure-sensitive, shrink sleeve, or glue-based labels.
- Production volume: Choose a machine that matches your production capacity, ensuring you can label products quickly without sacrificing quality.
- Integration capability: Ensure the labeler integrates with your existing production equipment, such as conveyors, filling machines, or packaging systems.
How Long Does a High-Speed Industrial Labeler Last?
A High-Speed Industrial Labeler can last 10 to 20 years or longer with proper maintenance. Regular servicing and care will keep your machine running smoothly, maximizing its lifespan and ensuring consistent performance over the years.
What Is the Labeling Speed of a High-Speed Industrial Labeler?
The labeling speed of a High-Speed Industrial Labeler depends on the model and your production needs. Many machines can label up to 1,000 products per minute, making them ideal for high-volume production lines where speed is critical.
What Is the Labeling Accuracy of a High-Speed Industrial Labeler?
High-Speed Industrial Labelers provide exceptional accuracy, often ensuring label placement within 1/32 of an inch. This high level of precision reduces waste and ensures that your products are consistently labeled to perfection.
Can a High-Speed Industrial Labeler Handle Different Product Shapes and Sizes?
Yes, High-Speed Industrial Labelers are designed to handle a wide variety of product shapes and sizes. Whether you’re labeling bottles, containers, or boxes, these machines can adjust to meet your specific needs, ensuring that each product is labeled correctly and efficiently.