R220 Remote Powered Label Unwind System


The R220 label and shrink sleeve unwind is ideally suited for supplying labels and shrink sleeves to all Quadrel Labeling Heads and Shrink Sleeve Systems.  Labels are unwound into the label bin and pulled out of the bin by the labeling head.  When the bin is empty, the R220 unwind system fills the bin automatically.

As the label supply depletes, the remaining portion of the label roll is unwound into the bin and a warning indicator illuminates to inform the operator to prepare a label splice; all this happens while the labeling system remains running.

 

 

  • Dual 20″ label unwind capacity (choice of 3 or 6 inch core standards)
  • Low Label detection with amber lamp
  • Variable speed direct drive 1/4hp gear motor
  • Programmable Logic Controller
  • Low static web path
  • Available with Ionized Air Blowers for static prone labels
  • Available with an industrial Splice Tape dispenser
  • System status IO for labeling head integration
  • 1/2″ anodized aluminum and stainless steel construction
SKU R220
Speed 4000″/min
Max Product Height 7″ wide web capacity

R220 Remote Powered Label Unwind System

The R220 Remote Powered Label Unwind System from Quadrel Labeling Systems is designed to handle high-volume label dispensing with precision and efficiency. This system helps businesses improve the speed and accuracy of their labeling processes by automating the unwinding of large label rolls.

What Are the Benefits of Using an R220 System Compared to Not Using Them?

Using the R220 Remote Powered Label Unwind System offers many advantages that improve the overall labeling process. First, it increases productivity because it can handle larger label rolls, which reduces the need for frequent roll changes. Therefore, businesses can operate for longer periods without interruptions.

Another benefit is the system’s precision. Because the R220 uses advanced controls, it ensures consistent and accurate label unwinding, so there are fewer chances of errors or misalignment. This consistency also helps prevent label waste, which saves money and materials.

Lastly, using the R220 system reduces manual labor. Without an automated unwind system, workers would need to frequently adjust and change rolls, which can be time-consuming and inefficient. The R220 automates this process, freeing up staff to focus on other tasks and improving overall efficiency.

What Types of Products Are Suitable for an R220 System?

The R220 Remote Powered Label Unwind System is versatile and can be used in various industries. It is especially suited for companies that need to label high volumes of products quickly and accurately. Some of the common industries that benefit from this system include:

  • Food and Beverage: Products that require fast labeling, such as bottled drinks, packaged food, and snacks, are ideal for this system because it can handle large quantities of labels efficiently.
  • Pharmaceuticals: Medicine bottles and pharmaceutical products that require precise labeling can benefit from the accuracy of the R220 Remote Powered Label Unwind System.
  • Consumer Goods: Items like cosmetics, cleaning products, and electronics that are mass-produced can be labeled more quickly and reliably using this system.

Therefore, if your business deals with high-volume production and needs to label products efficiently, the R220 is an excellent choice.

How Does the R220 System Work?

The R220 Remote Powered Label Unwind System works by automatically feeding label rolls into the label applicator. This system is equipped with a motorized unit that unwinds the label roll at the precise speed needed for application. Because it uses advanced sensors, the R220 detects the exact tension and speed required, ensuring smooth and consistent label dispensing.

The system is also designed to handle large label rolls, which minimizes the frequency of roll changes. Therefore, production lines can continue running smoothly without constant interruptions. Additionally, the R220 features an easy-to-use control panel, allowing operators to make real-time adjustments as needed.

In summary, the R220 simplifies the process of feeding label rolls into the applicator, ensuring that labeling is fast, precise, and efficient.

What Are the Different Types of R220 Systems Available?

Quadrel Labeling Systems offers several variations of the R220 Remote Powered Label Unwind System to meet different production needs. The main types include:

  • Standard R220 System: This is the most common model and is ideal for businesses with standard production speeds and label sizes. It offers consistent performance and is suitable for most labeling applications.
  • Heavy-Duty R220 System: For businesses with more demanding production requirements, the heavy-duty version is built to handle larger label rolls and faster production speeds without sacrificing accuracy.
  • Customizable R220 System: If your business has specific labeling requirements, Quadrel can offer a customizable version of the R220 to meet your unique needs, including special label sizes, shapes, or materials.

Each type of R220 Remote Powered Label Unwind System is designed to improve efficiency and ensure that your labeling process runs smoothly, regardless of your production demands.

How Do I Choose the Right R220 System for My Needs?

Choosing the right R220 Remote Powered Label Unwind System depends on your specific production requirements. Start by considering the size and volume of the labels you need to apply. If your production line uses large label rolls, the standard R220 model may be sufficient. However, if you need to handle oversized or heavy label rolls, the heavy-duty version would be a better fit.

Next, think about the speed of your production line. The R220 system is designed to work with high-speed production, so if you have a fast-moving line, you’ll want to ensure the system can keep up without compromising accuracy. If your production demands exceed the standard system’s capabilities, consider the heavy-duty or customizable options.

Finally, evaluate your budget and long-term production goals. While more advanced systems may have a higher upfront cost, they often provide long-term savings by reducing label waste, minimizing downtime, and increasing productivity.

In short, selecting the right R220 Remote Powered Label Unwind System involves balancing your production speed, label size, and budget needs to find the best fit for your business.

How Do I Integrate an R220 System?

Integrating the R220 Remote Powered Label Unwind System into your existing production line is simple. The system is designed to work seamlessly with most label applicators and can be easily installed at the start of your labeling process. Because it is motorized and fully automated, it requires minimal manual intervention once set up.

During installation, Quadrel Labeling Systems provides detailed instructions and support to ensure that the R220 system is properly configured to work with your existing equipment. Once integrated, the system will automatically unwind label rolls as needed, allowing for continuous and uninterrupted labeling operations.

The R220 is built with an intuitive control panel that allows operators to monitor and adjust the system in real-time. Therefore, your production line can stay efficient and reliable, even as labeling demands change. In short, integrating the R220 into your production process is a straightforward way to enhance your labeling efficiency and reduce downtime.

Why Choose Quadrel Labeling Systems?

Quadrel Labeling Systems is a leader in providing high-quality labeling solutions that meet the needs of businesses of all sizes. With over 30 years of experience, we are dedicated to helping our customers improve their production efficiency and labeling accuracy. The R220 Remote Powered Label Unwind System is just one example of our commitment to innovation and customer satisfaction.

Our systems are known for their reliability, ease of use, and ability to handle the demands of modern production lines. Whether you need a standard solution or a fully customized system, Quadrel Labeling Systems is here to help you find the right equipment for your business. Contact us today to learn more about the R220 Remote Powered Label Unwind System and how it can benefit your production process.