Class 1 Div 2 Intrinsically Safe
The “intrinsically safe” system is designed to apply front/back and wrap labels to products in an explosive or hazardous environment at speeds up to 250 products per minute. The “Intrinsically Safe” classification is met through the use of intrinsically safe apparatus such as; Class 1, Division 2 conveyor drive, labeler and wrap station motors. All wiring is run through sealed rigid conduit with potting at the termination points to maintain classification. The pressurized electronic control cabinet utilizes Class 1, Division 2 regulators, valves and fault monitors. The entire system is fabricated on a stainless steel frame and conveyor with anti-static tabletop chain guide rails and most importantly label web path.
Though the system is built to these exacting standards, it remains very flexible and simple to operate. A sealed touch screen operator interface gives the operator simple access to the controls necessary to operate and maintain the labeler. The integrated top hold down conveyor, product aligners and wrap station make change over simple and tool free. The system is designed to handle squares, rounds and ovals with minimal downtime.
If your labeling requirement requires this type of machinery, Quadrel has a working relationship with UL to ensure your machinery meets or exceeds your hazardous classification. Consult our customer service manager for more details.
Intrinsically Safe Labeling Systems by Quadrel Labeling Systems
Quadrel Labeling Systems provides Intrinsically Safe labeling solutions designed for hazardous environments. These systems protect your operations while ensuring precise and reliable labeling in areas where safety is paramount.
What Are the Benefits of Intrinsically Safe Labeling Systems?
Using an Intrinsically Safe labeling system offers significant advantages in hazardous environments. These systems prevent the risk of explosions and fires by ensuring that any electrical equipment used in volatile areas does not generate enough energy to ignite a hazardous atmosphere. Therefore, you can protect your workforce, safeguard your facility, and maintain compliance with strict safety regulations. Without an Intrinsically Safe system, you risk equipment malfunction, potential safety violations, and even catastrophic accidents. In essence, Intrinsically Safe labeling systems are essential for maintaining both safety and productivity in dangerous settings.
What Types of Products Are Suitable for Intrinsically Safe Labeling Systems?
Intrinsically Safe labeling systems are ideal for labeling products in industries where flammable gases, vapors, or dusts are present. These environments include oil and gas, chemical manufacturing, pharmaceuticals, and mining. For example, in the oil and gas industry, these systems ensure that labeling equipment operates safely in areas with combustible gases. Additionally, in chemical plants, Intrinsically Safe systems prevent labeling equipment from igniting volatile substances. So, if your industry operates in hazardous conditions, an Intrinsically Safe labeling system is the right choice.
How Does an Intrinsically Safe Labeling System Work?
An Intrinsically Safe labeling system limits the electrical and thermal energy that equipment can release, ensuring it stays below the threshold that could ignite a hazardous atmosphere. The system uses specialized components and wiring designed to operate safely in dangerous environments. For instance, the labeling system might include explosion-proof enclosures and barriers that limit the energy to safe levels. Because of these safeguards, Intrinsically Safe systems can perform labeling tasks without causing accidents, even in the most hazardous settings.
Different Types of Intrinsically Safe Labeling Systems
Quadrel Labeling Systems offers a range of Intrinsically Safe labeling systems tailored to different applications. Our systems vary in size, capacity, and functionality, ensuring that we can meet the specific needs of your operation. Some systems are designed for high-speed labeling in large-scale operations, while others are better suited for smaller, more specialized tasks. We also provide customizable solutions, allowing you to select features that best match your production requirements. Therefore, whether you need a robust, high-capacity system or a compact solution, Quadrel has you covered.
How to Choose the Right Intrinsically Safe Labeling System for Your Needs
Selecting the right Intrinsically Safe labeling system involves evaluating your specific operational needs and the hazards present in your environment. Start by considering the types of products you need to label, the speed of your production line, and the level of safety required. You should also assess the size and shape of your products, as well as the type of hazardous environment in which you operate. Quadrel Labeling Systems can help you choose the best Intrinsically Safe system by offering expert guidance and personalized recommendations. By selecting the right system, you’ll ensure safety, efficiency, and compliance in your operations.
Integrating an Intrinsically Safe Labeling System with Your Operations
Integrating an Intrinsically Safe labeling system with your existing operations is a straightforward process that enhances both safety and productivity. Quadrel Labeling Systems designs Intrinsically Safe systems that seamlessly integrate with your current production line, minimizing disruption and maximizing efficiency. Our experts will work with you to ensure a smooth integration, providing support throughout the process. With an integrated Intrinsically Safe system, you’ll experience fewer interruptions, improved safety, and consistent labeling quality.
Why Choose Quadrel Labeling Systems?
Quadrel Labeling Systems stands out for our commitment to safety, quality, and innovation. Our Intrinsically Safe labeling systems are designed with the highest standards, ensuring reliable performance in hazardous environments. When you partner with Quadrel, you gain access to cutting-edge technology, expert support, and a team dedicated to your success. Ready to enhance your operation’s safety and efficiency? Contact Quadrel Labeling Systems today to learn more about our Intrinsically Safe labeling solutions.